I know every one on her loves subie. Does any one just want to talk about them like the pros and cons The best year of stis made or what the best upgrades. I know that ej motors are a nightmare for broken oilpick up tubes.
* Killer-B makes a better oil pick up. I plan to install one when I build my motor.
* 2004's are sometimes known for their weak transmission synchros, on gears 4-5-6 (I know, I have an 04 with some grinding issues). Shift forks can get messed up on many models. 2004's suffer from some steering vagueness and so forth, many people remedy this with new steering rack bushings.
* The 2005 had a few adjustments made, like 5x114.3 hubs (2004 had 5x100), this helped the wheel bearings last longer as well. The interior was slightly redesigned for MY2005. I think the major differences were in the dash around the radio/climate control area.
* The DCCD can vary the torque split from 35f/65r on the 04-05 STi and 41f/59r on the 06-11 STi.
More on this at:
http://igotasti.com/vBforum/showthread.php?263-DCCD-info-and-FAQs
* The 2006 is one of my favorites. It's way more aerodynamic than the previous models. Someone once said "the 04/05 STi is as aerodynamic as a brick in the wind."
* Speaking of aerodynamics. The MY06/07's have a raised roof vane, similar in function to the vortex generator on later EVOs.
The STI's roof vane was designed to work in conjunction with the factory wing, though it may even be minimally useful when wingless. Not only does it direct airflow onto the top of the wing, but it also helps slow the rapid separation of airflow from the rear end of the roof. Airflow separation can cause a loose feeling in the rear end while turning at triple digit speeds.
* The 2007 has a longer 4th gear, which Subaru apparently installed so that a stock STi would be able to cross the 1/4 mile line in the top of 4th and a stock EVO of the same year would need to shift up to 5th. The 2007 had some engine issues as many of you know. I don't know if anyone confirmed for sure what the cause of engine failures in 2007's were. The three most popular theories are:
1) bad batch of pistons were installed in 2007, which cracked near or at the ringland.
2) The factory tune was shit. Timing was off just a hair and caused intermittent knock.
3) Along with the factory tune being less than perfect, if 2007 owners bounced the needle off the rev limiter a few times...kablewy!
I have a friend who owned a 2007 STi at one point and he exploded one piston ringland and cracked two others. He also beat the shit out of that car and bounced it off the rev limiter like a tool and side step the clutch.
I've heard that one main reason hitting the rev limiter can be so damaging is because RPMs are limited via fuel cut. Cutting off fuel even momentarily at 7,000 RPMs creates a brief lean AFR condition that can damage the pistons.
Beyond the GD body, I don't know too much. Nothing against the GR's, just always been a GD guy.